Single Bubble Injection

Another variation on bubbling typically observed in bubbling fluidized beds is the detailed single-bubble study of Boyce and coworkers [BPLPM19]. In the experiment, a cylinderical bed is brought to incipient fluidization (just under minimum fluidization) by a uniform distributor. Then, an additional volume of gas is abruptly injected from a nozzle located in the center of the bed causing a single bubble to form and rise through the bed. Measurement of the evolution of the bubble formation, rise and is captured with high-speed, high-resolution magnetic resonance imaging (MRI) in a 10 mm thick slice through the center of the bed. Two particle types are studied experimentally, only the larger of which is currently used for qualitative benchmarking.

The experimental test section is a cylinderical bed 190 mm in diameter and 300 mm tall. The system is modeled in a domain of size 192 mm square by 384 mm tall with a cylinderical EB geometry centered at (x,z)=(96,96) mm. The modeled bed height is larger than the experimentso that it can be resolved by a uniform uniform CFD grid of power 2. Specifically, the applied grid is 32×64×32, such that dx2.0. Np=260-thousand particles make up a bed of approximately hbed=200 static bed height. The particles are of diameter dp=2.93 mm and density ρp=1040 kg/m3 , respectively. Mass inlet and pressure outlet boundary conditions are specified at the bottom and top of the domain, respectively. The nozzle is modeled with a secondary mass inlet covering the center (in x,z) four CFD cells. We note that, as modeled, the area of the injector is roughly three times that of the experimental nozzle, a tube of 7.95 mm diameter. The injection times are adjusted slightly to δtinj=154.2, 101.7, 66.7, 51.4, and 25.0 ms so that a uniform jet velocity of 50 m/s can be applied in all cases.

A separate defluidization simulation was first carried out first to determine Umf0.66 m/s using the WenYu [WY66] drag law, slightly below the experimentally measured value of Umf=0.7 m/s. The bed was prepared with two initialization simulations. First, the particle initial condition is fluidized above Umf at 0.8 m/s for one second using both the uniform distributor and jet sections. Then, the jet section is shut off (velocity in BC set to zero) and the flow in the uniform distributor section is reduced to incipient fluidization at 0.66 m/s for an additional two seconds. Then, beginning at t=3 s, the jet region is set to 50 m/s for a specified injection duration given previously. The jet is switched on and off with a step change in usr1.f90.

Sim comparison to single bubble injection experiment of Boyce

Fig. 24 Comparison of experiment and MFIX-Exa simulaton for single bubbles injected into incipiently fluidized beds for increasing (left to right) injection times.

The figure above provides a comparison between MFIX-Exa 19.08 simulation results and the experimental measurements. In both cases, the particle data has been averaged onto a 10 mm thick grid of 21×32 For the longer injection times, δtinj100 and 150 ms, the simulated bubbles are larger and more elongated than observed experimentally. However, this trend is not universal, at shorter injection times, the bubble is too small and actually collapses before erupting at the surface. Above, the bubble produced from a 50 ms injection is currently in the process of collapsing. Another interesting feature (perhaps most apparent at 66 ms), is the V-shaped region of particle down flow centered around the bubble centeroid, which appears to be captured rather well by the simulation.